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低温截止阀

低温截止阀

  • 型号:DJ61Y
  • 口径:DN15~DN50
  • 压力:PN16~PN420
  • 材质:304SS 316L
  • 产品概述

低温截止阀

低温截止阀

低温截止阀

      DJ61Y低温高压截止阀应用于气体液化设备、空分设备;天然气液化、储运设备;液态氧、氮、氩、氢、二氧化碳低温贮槽及槽车;变压吸附制氧、氮设备。 适用LO2、LN2、LNG、LC2H4、液氮、液氧等低温-196~80℃;压力在0.6~42MPa;通径DN6~50mm的情况下使用。


DJ61Y低温高压截止阀结构特点:

      1、结构简单,制造和维修比较方便;

      2、工作行程小,启闭时间短;

      3、密封性好,密封面间磨擦力小,寿命较大;

      4、流体阻力大,开启和关闭时所需力较大;

      5、不适用于带颗粒、粘度较大、易结焦的介质;

      6、调节性能较差。

      DJ61Y低温高压截止阀产品性能参数:


公称通径

DN10mm~50mm

公称压力

1.6MPa-32MPa

适用介质

液氧、液氮、液氩、液化天然气、

液态二氧化碳、液态丙烷等

适用温度

-196℃~+150℃

DJ61Y低温高压截止阀产品主要零件材料:

阀体、阀盖

0Cr18Ni9

阀瓣、阀杆

0Cr18Ni9

密封圈

T2

填料

PTFE

DJ61Y低温高压截止阀产品主要尺寸:

产品型号

DJ61Y低温高压截止阀

重量

(kg)

产品代号

通径

DN(mm)

尺      寸(mm)

H开

H关

D1

D2

L

A

D0

DJ61Y

10

258

250

10

14.5

10

80

160

7.0

DJ61Y

15

258

250

15

22.5

10

110

160

7.2

DJ61Y

20

322

310

20

28.5

10

120

250

11.1

DJ61Y

25

322

310

25

34.5

15

120

250

11.4

DJ61Y

40

390

370

40

49.5

15

180

400

22.8

DJ61Y

50

390

370

50

61.5

15

200

450

23.3

低温截止阀

低温截止阀是专门设计用于低温介质(如液氮、液氧、液化天然气(LNG)、液氩等)的特种阀门。其工作温度通常低于-40°C,甚至可低至-196°C。这类阀门在材料选择、结构设计、密封和保温方面有特殊要求,以确保在深冷环境下能够安全稳定地运行,防止介质泄漏和阀门操作机构失效。

低温截止阀核心特点:

深冷材料处理:阀体、阀盖等主要部件采用耐低温的奥氏体不锈钢(如304、316L)或低温碳钢,这些材料在低温下仍能保持良好的韧性和强度,防止发生冷脆现象。

加长阀盖设计:这是明显外部特征。阀盖被明显加长,形成一个“冷箱”(Cold Box)。其目的是使阀杆填料函远离低温介质,让填料函的温度保持在0°C以上,防止其冻结,确保阀杆能够正常操作,并便于保温处理。

低温截止阀特殊密封设计:阀瓣与阀座的密封面常采用金属对金属的硬密封,或采用在低温下仍能保持弹性的特殊材料(如改性PTFE),确保密封的稳定性。

防泄漏与保温:所有密封环节都经过特殊设计,防止低温介质外漏。阀门通常与管道一起被包在保冷箱中,以减少冷量损失。

严格制造与检验:制造过程需遵循严格的低温阀门标准,并进行深冷处理(低温浸泡试验)和压力测试,以验证其在工况下的性能。

低温截止阀主要应用领域:

液化天然气(LNG)的储存、运输和再气化装置

空分设备(制氧、制氮设备)

低温液体储罐(液氮、液氧、液氩)的输送系统

石化行业中的乙烯、丙烯等低温介质装置

低温截止阀产品名称:

中文: 低温截止阀

英文: Cryogenic Globe Valve 或 Low-Temperature Globe Valve

Cryogenic Globe Valve

A Cryogenic Globe Valve is a specialized type of globe valve designed for use in low-temperature media services, such as liquid nitrogen, liquid oxygen, liquefied natural gas (LNG), liquid argon. Their operating temperatures are typically below -40°C can extend down to -196°C. These valves feature unique requirements in material selection, structural design, sealing, insulation to ensure safe reliable operation in deep cryogenic environments, preventing media leakage operational failure.

Key Features:

Cryogenic Materials: Primary components (body, bonnet) are constructed austenitic stainless steel (e.g., SS304, SS316L) low-temperature carbon steel, which retain excellent toughness strength at cryogenic temperatures to prevent brittle fracture.

Extended Bonnet (Stem Extension): This is the most distinctive external feature. The bonnet is significantly elongated to create a "cold box." This design keeps the stem packing away the cryogenic fluid, ensuring the packing temperature remains above 0°C to prevent freezing, allowing normal stem operation, facilitating easy insulation.

Specialized Sealing: The disc seat sealing surfaces often employ metal-to-metal hard sealing use special resilient materials (e.g., modified PTFE) that maintain elasticity at low temperatures to ensure reliable shut-off.

Leak Prevention & Insulation: All sealing points are specially designed to prevent leakage of the cryogenic medium. The valve is typically insulated within a cold box along with the piping to minimize cold loss.

Stringent Manufacturing & Testing: Manufacturing follows strict cryogenic valve standards. Each valve undergoes deep cryogenic treatment ( immersion testing) pressure tests to verify its performance under actual operating conditions.

Primary Applications:

 Liquefied Natural Gas (LNG) storage, transportation, regasification facilities

Air separation plants (for producing oxygen, nitrogen)

Transfer systems for cryogenic liquid storage tanks (LN₂, LO₂, LAr)

Petrochemical plants handling ethylene, propylene, other cryogenic media

关键术语:

低温/深冷: Cryogenic

加长阀盖: Extended Bonnet / Lengthened Bonnet

奥氏体不锈钢: Austenitic Stainless Steel

冷脆: Brittle Fracture

深冷处理: Cryogenic Treatment / Deep Freeze Testing


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