
Z63对焊闸阀适用于公称压力42MPa,工作温度425℃,工作介质为水、蒸汽、油品和非腐蚀气体的管路上作启闭装置用,尤其适用于火电厂汽机真空冷凝系统和油田热采管线。
Z63对焊闸阀产品特点:
1、S/Z型系列采用双闸板双向弹性密封、启闭灵活、迅速、密封稳定
2、产品结构简单、紧凑合理、检修方便、使用寿命长
3、在管路上作启闭装置用,必须处于全开或全闭状态,不得用于调节流量
4、阀门连接方式有法兰和焊接两种,驱动方式为手动和电动。
Z63对焊闸阀
Z63对焊闸阀型号含义解析
型号“Z63”遵循中国阀门型号编制标准(JB/T 308),其含义如下:
· Z: 代表闸阀(Zha Fa)。
· 6: 代表连接形式为焊接连接(Han Jie)。
· 3: 代表结构形式为暗杆模式闸板(An Gan Shi)。阀杆只旋转,不升降。
因此,Z63 明确表示一种对焊连接、暗杆模式的闸阀。型号末尾未标注密封面材料代号,通常表示密封副由阀体材料直接加工而成,或为基本配置的合金密封。
Z63对焊闸阀是一种阀体通道两端采用对焊连接的暗杆闸阀。其核心特点是结构高度紧凑,焊接连接强度高、密封稳定。由于采用暗杆设计,其启闭高度在操作过程中保持不变,非常适合安装空间受限的管道位置。这种阀门是一种持久性或半持久性的切断装置,广泛应用于小口径、高压、高温或对泄漏要求极严的苛刻工况。
Z63对焊闸阀主要特点
1.Z63对焊闸阀稳定的焊接连接: 对焊连接使阀门与管道融为一体,强度高,无任何潜在的泄漏点,特别适用于高压、危险介质和剧烈振动的工况。
2. Z63对焊闸阀结构紧凑,安装空间小: 暗杆设计使得阀门在启闭时整体高度不变,所需安装空间远小于明杆闸阀,非常适合管道密集或空间有限的场合。
3. Z63对焊闸阀的密封性能: 对焊连接本身提供了稳定的体部密封。阀座密封可根据介质要求配置软密封或金属密封,确保阀门本体的切断稳定性。
4. Z63对焊闸阀耐高压与高温: 焊接连接能很好地承受管道应力,阀体多采用锻钢制造,具有良好的耐压和耐温性能。
5. Z63对焊闸阀操作扭矩相对较小: 暗杆闸阀的闸板重量由阀盖支承,不作用于阀杆螺纹,因此开启力矩相对较小。
适用工况与领域
· 工况: 高压、高温、易燃、易爆、有毒介质,或存在热循环、机械振动的关键管路。
· 介质: 石油、天然气、蒸汽、化工介质等。
· Z63对焊闸阀应用领域:
· 石油化工: 装置内的高压小口径工艺管线。
· 油气输送: 集输管网的支线或仪表根部阀。
· 电力行业: 电站的高压仪表管线和辅助系统。
· 其他: 任何要求连接稳定、空间受限的场合。
Z63对焊闸阀注意事项
· Z63对焊闸阀对焊连接属于持久性连接,拆卸维护需切割管道和阀门,不如法兰或螺纹阀门方便。
· Z63对焊闸阀焊接时需要高超的技艺,并需对阀内件(如密封圈)进行散热保护,防止焊接高温损坏内部零件。
Product Overview of Z63 Butt Weld Gate Valve
I. Model Designation Interpretation
The model"Z63" complies with the Chinese valve model designation standard (JB/T 308), with the following meaning:
· Z: Stands for Gate Valve.
· 6: Indicates the connection type as Weld End (specifically butt weld).
· 3: Denotes the structure type as Non-Rising Stem (NRS). The stem rotates but does rise.
Therefore, Z63 explicitly refers to a Butt Weld End, Non-Rising Stem Gate Valve. The absence of a final letter for the sealing material typically indicates that the sealing surfaces are integral to the body material represent a basic alloy seal configuration.
Product Introduction
The Z63 Butt Weld Gate Valve is a non-rising stem gate valve with butt weld ends.Its key features are its highly compact structure the superior strength absolute leak-tightness of the welded connection. Due to the non-rising stem design, its overall height remains constant during operation, making it ideal for installations space is constrained. This valve serves as a permanent semi-permanent shut-off device, widely used in demanding applications involving small bore sizes, high pressure, high temperature, leakage is absolutely unacceptable.
Main Features
1. Absolutely Reliable Welded Connection: The butt weld connection integrates the valve with the pipeline, offering high strength eliminating potential leak paths. It is particularly suitable for high-pressure, hazardous media, services with severe vibration.
2. Compact Structure, Minimal Installation Space: The non-rising stem design means the valve's overall height does change during operation, requiring significantly less installation space compared to OS&Y gate valves. This is perfect for cramped densely packed piping arrangements.
3. Excellent Sealing Performance: The butt weld itself provides a reliable body seal. The seat seal can be configured as soft seal metal seal based on media requirements, ensuring reliable shut-off.
4. High Pressure Temperature Resistance: The welded connection withstands pipeline stresses effectively. The body, often forged steel, offers good pressure temperature capabilities.
5. Relatively Low Operating Torque: In NRS designs, the gate weight is supported by the bonnet does act on the stem threads, resulting in a relatively lower opening torque.
Suitable Services Applications
.Service Conditions: High pressure, high temperature, flammable, explosive, toxic media, critical pipelines subject to thermal cycling mechanical vibration.
· Media: Crude oil, natural gas, steam, chemical media, etc.
· Application Fields:
· Petrochemical Industry: High-pressure small-bore process lines within units.
· Oil & Gas Transmission: Branch lines instrument root valves in gathering networks.
· Power Generation: High-pressure instrument lines auxiliary systems in power plants.
· Others: Any application demanding absolute connection reliability space is limited.
Key Considerations
· Butt weld connections are permanent. Disassembly for maintenance requires cutting the pipe valve, making it less convenient than flanged threaded valves.
· Welding requires skilled technique heat sink protection for internal parts (e.g., seals) to prevent damage welding heat.
Z63对焊闸阀核心术语中英对照:
· Z63对焊闸阀:Z63 Butt Weld Gate Valve
· 对焊连接:Butt Weld End (BWE)
· 暗杆模式:Non-Rising Stem (NRS)
· 结构紧凑:Compact Structure
· 安装空间:Installation Space / Envelope
· 持久性连接:Permanent Connection
· 热循环:Thermal Cycling
· 机械振动:Mechanical Vibration
· 根部阀:Root Valve
· 散热保护:Heat Sink Protection
本站部分内容图片来源于互联网,如有侵权请及时联系管理员删除,谢谢!